DIY     OBD-II Codes     Fix your Car     Repair Manuals     -Forum-

Advertisement  [ ? ]

Site Links

Digg Twitter FaceBook

Honda Fit/Jazz - Standards and Service Limits - 18

Online Honda Fit/Jazz 2002-2005 Workshop repair manual used by professionals.

Full Membership required

We can not locate your Full (Preferred) membership details. Please login to your account first and if necessary upgrade your membership.
24 Hr or Annual Membership required.

Thank you!

Snip from the Manual


Manual Transmission and DifferentialItemMeasurementQualificationStandard or NewService LimitTransmission oilCapacityFor fluid change: 1.5 L (1.6 US qt, 1.3 Imp qt)For overhaul: 1.6 L (1.7 US qt, 1.4 Imp qt)MainshaftEnd play0.11-0.18 mm
(0.004-0.007 in.)AdjustDiameter of ball bearing contact area (clutch housing side)25.977-25.990 mm
(1.0227-1.0232 in.)25.92 mm
(1.021 in.)Diameter of distance collar contact area28.992-29.005 mm
(1.1414-1.1419 in.)28.93 mm
(1.139 in.)Diameter of needle bearing contact area34.984-35.000 mm
(1.3773-1.3780 in.)34.93 mm
(1.375 in.)Diameter of ball bearing contact area (transmission housing side)25.987-26.000 mm
(1.0231-1.0236 in.)25.93 mm
(1.021 in.)Diameter of pilot bearing contact area14.870-14.890 mm
(0.5854-0.5862 in.)———Runout0.02 mm (0.001 in.) max.0.05 mm (0.002 in.)Mainshaft 3rd and 4th gearsI.D.39.009-39.025 mm
(1.5358-1.5364 in.)39.07 mm
(1.538 in.)End play3rd gear0.06-0.21 mm
(0.002-0.008 in.)0.33 mm
(0.013 in.)4th gear0.06-0.19 mm
(0.002-0.007 in.)0.31 mm
(0.012 in.)Thickness3rd gear27.92-27.97 mm
(1.099-1.101 in.)27.85 mm
(1.096 in.)4th gear27.02-27.07 mm
(1.064-1.066 in.)26.95 mm
(1.061 in.)Mainshaft 5th gearI.D.39.009-39.025 mm
(1.5358-1.5364 in.)39.07 mm
(1.538 in.)End play0.06-0.19 mm
(0.002-0.007 in.)0.31 mm
(0.012 in.)Thickness28.92-28.97 mm
(1.139-1.141 in.)28.85 mm
(1.136 in.)CountershaftDiameter of needle bearing contact area (clutch housing side)34.000-34.015 mm
(1.3386-1.3392 in.)33.95 mm
(1.337 in.)Diameter of ball bearing contact area (transmission housing side)24.980-24.993 mm
(0.9835-0.9840 in.)24.93 mm
(0.981 in.)Diameter of 1st gear contact area37.984-38.000 mm
(1.4954-1.4961 in.)37.934 mm
(1.493 in.)Runout0.02 mm (0.001 in.) max.0.05 mm (0.002 in.)Countershaft 1st gearI.D.43.009-43.025 mm
(1.6933-1.6939 in.)43.070 mm
(1.6957 in.)End play0.03-0.12 mm
(0.001-0.005 in.)0.24 mm
(0.009 in.)Thickness26.89-26.94 mm (1.059-1.061 in.)26.86 mm (1.057 in.)Countershaft 2nd gearI.D.45.009-45.025 mm
(1.7720-1.7726 in.)45.07 mm
(1.774 in.)End play0.04-0.12 mm (0.002-0.005 in.)0.24 mm (0.009 in.)Thickness27.41-27.46 mm (1.079-1.081 in.)27.36 mm (1.077 in.)Countershaft 2nd gear distance collarI.D.34.000-34.010 mm
(1.3386-1.3390 in.)34.04 mm
(1.340 in.)O.D.39.989-40.000 mm
(1.5744-1.5748 in.)39.93 mm
(1.572 in.)Length27.53-27.56 mm
(1.084-1.085 in.)27.51 mm
(1.083 in.)

Manual Transmission and Differential (cont'd)ItemMeasurementQualificationStandard or NewService LimitMainshaft 4th and 5th gears distance collarI.D.29.014-29.024 mm
(1.1423-1.1427 in.)29.06 mm
(1.144 in.)O.D.34.989-35.000 mm
(1.3775-1.3780 in.)34.93 mm
(1.375 in.)Length

IMAGE REPLACED HERE

A51.97-52.03 mm
(2.046-2.048 in.)———B24.03-24.06 mm
(0.946-0.947 in.)———Mainshaft MBS distance collarI.D.26.02-26.17 mm (1.024-1.030 in.)Length12.00-12.05 mm (0.472-0.474 in.)———Reverse idler gearI.D.15.016-15.043 mm
(0.5912-0.5922 in.)15.08 mm
(0.594 in.)Gear-to-reverse gear shaft clearance0.032-0.077 mm
(0.0012-0.0030 in.)0.14 mm
(0.006 in.)Synchro ringRing-to-gear clearanceRing pushed against gear0.85-1.10 mm
(0.033-0.043 in.)0.4 mm
(0.02 in.)Shift forkFinger thickness1st-2nd and 3rd-4th forks7.4-7.6 mm
(0.29-0.30 in.)———5th forks6.7-6.9 mm
(0.26-0.27 in.)———Fork-to-synchro sleeve clearance0.35-0.65 mm
(0.014-0.026 in.)1.0 mm
(0.04 in.)Reverse shift forkPawl groove width13.5-13.8 mm
(0.53-0.54 in.)———Fork-to-reverse idler gear clearance1.3-1.9 mm
(0.05-0.07 in.)2.5 mm
(0.1 in.)Shift armI.D.13.973-14.000 mm (0.5501-0.5512 in.)———Shift fork diameter at contact area12.9-13.0 mm (0.508-0.512 in.)———Shift arm-to-shaft lever clearance0.2-0.5 mm
(0.008-0.020 in.)0.62 mm
(0.024 in.)Select leverFinger width12.80-12.95 mm (0.504-0.510 in.)———Shift leverShaft-to-select lever clearance0.05-0.35 mm
(0.002-0.014 in.)0.55 mm
(0.024 in.)Groove (to select lever)13.00-13.15 mm
(0.512-0.518 in.)———Shaft-to-shift arm clearance0.013-0.070 mm
(0.0005-0.0028 in.)0.1 mm
(0.004 in.)M/T differential carrierPinion shaft contact area I.D.18.010-18.028 mm
(0.7091-0.7098 in.)———Carrier-to-pinion shaft clearance0.023-0.057 mm
(0.0009-0.0022 in.)0.1 mm
(0.004 in.)Driveshaft contact area I.D.26.025-26.045 mm
(1.0246-1.0254 in.)———M/T differential pinion gearBacklash0.05-0.15 mm
(0.002-0.006 in.)———I.D.18.042-18.066 mm
(0.7103-0.7113 in.)———Pinion gear-to-pinion shaft clearance0.055-0.095 mm
(0.0022-0.0037 in.)0.15 mm
(0.006 in.)72 mm shim72 mm shim-to-bearing outer race clearance in transmission housing0-0.1 mm (0-0.004 in.)Adjust

(1.375


Honda Fit/Jazz 02-05 Workshop Manual    Back to all Manuals