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Honda Fit/Jazz - Crankshaft and Pistons Removal
Online Honda Fit/Jazz 2002-2005 Workshop repair manual used by professionals.
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Snip from the Manual
Crankshaft and Pistons Removal
Remove the cam chain.
Remove the cylinder head.
3.Remove the oil screen (A), then remove the oil pump (B).
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4.Remove the bearing cap bolts. To prevent warpage, unscrew the bolts in sequence 1/3 turn at a time: repeat the sequence until all bolts are loosened.
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5.Remove the bearing cap bridge.
6.Remove the rod caps/bearings. Keep all caps/bearings in order.
7.Lift crankshaft out of the cylinder block, bearing careful not to damage the journals.
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8.Remove the upper bearing halves from the connecting rods, and set them aside with their respective caps.
9.If you can feel a ridge of metal or hard carbon around the top of each cylinder, remove it with a ridge reamer (A). Follow the reamer manufacturer's instructions. If the ridge is not removed, it may damage the pistons as they are pushed out.
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10.Use the wooden handle of a hammer (A) to drive out the pistons (B).
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11.Reinstall the bearing cap bridge and bearings on the cylinder block.
12.Reinstall the connecting rod bearings and caps after removing each piston/connecting rod assembly.
13.To avoid mixup on reassembly, mark each piston/connecting rod assembly with its cylinder number.
NOTE: The existing number on the connecting rod does not indicate its position in the block, it indicates the rod bore size.