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Honda Fit/Jazz - Crankshaft and Pistons Removal

Online Honda Fit/Jazz 2002-2005 Workshop repair manual used by professionals.

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Crankshaft and Pistons Removal

Remove the cam chain.

Remove the cylinder head.

3.Remove the oil screen (A), then remove the oil pump (B).

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4.Remove the bearing cap bolts. To prevent warpage, unscrew the bolts in sequence 1/3 turn at a time: repeat the sequence until all bolts are loosened.

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5.Remove the bearing cap bridge.

6.Remove the rod caps/bearings. Keep all caps/bearings in order.

7.Lift crankshaft out of the cylinder block, bearing careful not to damage the journals.

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8.Remove the upper bearing halves from the connecting rods, and set them aside with their respective caps.

9.If you can feel a ridge of metal or hard carbon around the top of each cylinder, remove it with a ridge reamer (A). Follow the reamer manufacturer's instructions. If the ridge is not removed, it may damage the pistons as they are pushed out.

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10.Use the wooden handle of a hammer (A) to drive out the pistons (B).

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11.Reinstall the bearing cap bridge and bearings on the cylinder block.

12.Reinstall the connecting rod bearings and caps after removing each piston/connecting rod assembly.

13.To avoid mixup on reassembly, mark each piston/connecting rod assembly with its cylinder number.

NOTE: The existing number on the connecting rod does not indicate its position in the block, it indicates the rod bore size.

9. If


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